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BANGALORE WORKS

Terms of Reference for Bengaluru Works

Build & operate a world class manufacturing facility with state of the art equipment and proper work practices, systems and processes so as to be able to produce high quality elevators in line with International Product Offerings.e.g.., Elevators with VF Control. This will meet the changing Economic scenario and changing need patterns of the client.
Raison d'être

* Factory productivity

* Flexible operation

* Lean and tight manufacturing processes

* Quality of the product

* On-time deliveries

* Healthy and harmonious industrial relations

Project Brief

Location – Jigani industrial area, Bangalore (26 kms away)

Land area – 61136 sq.mts. or 15 acres

Construction – Land area covered by building 9800 sq.mts.

Concept – Building & utility to permit a phased approach to expansion

Core Competence

High quality and aesthetic Sheet Metal components

High quality and high reliability Electrical assemblies

Product Range We Manufacture

300 VF Infinity : 8 to 26 passenger at 1.5 , 1.75 mps

200VF Model & Traditional: 6 to 13 passenger at 0.7 & 1.0 mps

OTIS2000VF MRL & Prima-PAX door system

ACD Controller Technology Transfer
Six Tenets

* EH &S

* Quality

* 5S

* Productivity

* Continuous Improvement

* Team Work

EH&S GREEN

* Epoxy Flooring for Shop Floor to avoid Seepage of Oil or Chemical to Soil

* A well maintained Lawn and a Garden with different varieties of Flowering Plants & Trees around the Facility.

* All machinery compliant to SP008 standards

* Environment baseline in place and under control
 

Powder Paint Shop

Paint line

* State of the art powder painting in line with two spray booths and Power & free conveyor system

* Area : 1200 sq.mtr

Milestones

1996 – Factory Inception
1997 – 1st Elevator Shipment
1997 – 300 VF Infinity introduction
2003 – ISO 9001:2000; 14001
2006 – ISO 14001: 2004
2005 – Global Cost Benchmarking
2002 – ACE Bronze
2003 – ACE Silver
2007 – ACE Silver Re-certification

Manufacturing System Line

Sheet metal line consisting of :
* Amada FMS line with press brakes & shearing Spot/stud welding equipments
* Area : 4800 sq.mtr

Flexible Manufacturing Line

* Flexible Manufacturing system
* Product parts with shorter lead time and built-in quality
* CNC Turret Punch Press, Press Brake & a Shearing machine

Electronic Assembly

Electrical shop consisting of
* Controller line
* Harness line
* Fixture line
* Area : 550 sq.mtrs.
* Totally dust-free, ESD (Electrostatic Discharge) protected & air-conditioned atmosphere
* Deals with the brain of the Elevator, the electronic controller
* Electronic signals and illuminated feather touch buttons are assembled
* Entire floor area with special anti-static Epoxy flooring
* Working personnel wear anti-static wrist bands & ESD shoes & Jackets
 
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